Sand casting offered by us is well known process that facilitates the less significant batches that is to be made and are compared to enduring mold casting. We offer this process at the market leading prices and also make the fabrication of many products very easy. It benefits sand casting, such as very small size operations and allows many metals to bed casted. Following are the salient features of the process.

The metal pattern is first heated at a temperature of 200 0 C / 392 0 F.Then covered with a mixture of sand and thermo set plastic. It forms a skin of sand/ plastic mixture of about 3.5 mm (0.125 inch) which adheres to the pattern. The shell mold is formed after the skin gets removed from the pattern. The two halved of the shell mold are secured together and the metals id poured in the shell to form the part. Once the metals solidified, the shell is broken.

This process can be categorized as similar to that of permanent mold method, Here as the molten metal is being poured, a permanent metal mold revolved about its axis at high speeds ranging from 300 to 3000 rpm. This can be in horizontal, vertical or inclined positions. As a result, the molten metal is centrifugally thrown towards the inside mold wall. There is solidifies after cooling. It’s usually a fine grain casting with a very fine-grained pouter diameter.

The production of castings starts with selecting either a reusable mold or a die having two or more parts. The die would be complete with the impression of the casting along with running, feeding and venting systems. There is provision also for removal of the casting. To maintain the casting’s accuracy, the die can easily be cleared of debris such as hot metal splashes and sand. The die is quite capable of a regular cycle of production along with fast dissipation of heat of the metal poured into it.

Pressure die casting is a quick, reliable and cost –effective manufacturing process for production of high volume, metal components that are net-shaped have tight tolerances. Basically, the pressure die casting process consists of injecting under high pressure a molten metal alloy into a steel mold(or tool).This gets solidified rapidly(from milliseconds to a few seconds) to form a net shaped components. It is then automatically extracted.

Technology to remain competitive must come out with cost effective alternatives. That is the reason computer aided techniques like CAD, CAM,CAE and Finite Element analysis(FEA) based computer simulation, are used to selecting the right forging process

Extrusion is a process used to create objects of a fixed cross-sectional profile. A material is pushed or drawn through a die of the desired cross-section. The two main advantages of this process over other manufacturing processes is its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses. It also forms finished parts with an excellent surface finish

The first revolution kicked off in the 1700’s with the emergence of the commercial steam engine and the mechanical loom. The second came at the start of the 20th century when electricity and mass production became widespread. Finally, the invention of the computer sparked the third revolution shortly after World War II. The current state of the industry is hailed as Industry 4.0.

Advanced robotics and automation

Artificial intelligence and machine learning

Cloud computing and remote solutions

The Internet of Things or connected devices

Smart and real-time data sensors